Icompressor ye-MAZ: "intliziyo" yenkqubo yomoya yelori

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Isiseko senkqubo ye-pneumatic yeelori ze-MAZ yiyunithi yokutofa umoya - i-compressor ebuyiselayo.Funda malunga ne-MAZ air compressors, iintlobo zabo, iimpawu, ukuyila kunye nomgaqo wokusebenza, kunye nokugcinwa okufanelekileyo, ukukhethwa kunye nokuthengwa kwale yunithi kweli nqaku.

 

Yintoni i-MAZ compressor?

I-compressor ye-MAZ yinxalenye yenkqubo ye-brake yeelori ze-Minsk Automobile Plant kunye neendlela zokuqhuba i-pneumatic;umatshini wokucinezela umoya ophuma kwi-atmosfera kwaye uwunike kwiiyunithi zenkqubo yomoya.

Icompressor yenye yezona zinto ziphambili zenkqubo ye-pneumatic, inemisebenzi emithathu ephambili:

• Ukungenisa umoya osuka emoyeni;
• Ukunyanzeliswa komoya kuxinzelelo olufunekayo (0.6-1.2 MPa, kuxhomekeke kwindlela yokusebenza);
• Ukunikezelwa komthamo womoya ofunekayo kwisixokelelwano.

I-compressor ifakwe kwi-inlet kwisistim, ukubonelela ngomoya oxinyiweyo kwivolumu eyaneleyo yokusebenza okuqhelekileyo kwazo zonke iinxalenye zenkqubo ye-brake kunye nabanye abathengi.Ukusebenza okungalunganga okanye ukungaphumeleli kwale yunithi kunciphisa ukusebenza kweebhuleki kunye nokuphazamisa ukuphathwa kwesithuthi.Ngoko ke, i-compressor ephosakeleyo kufuneka ilungiswe okanye itshintshwe ngokukhawuleza, kwaye ukuze wenze ukhetho olufanelekileyo lweyunithi, kufuneka uqonde iintlobo zayo, iimpawu kunye neempawu.

 

Iintlobo, iimpawu kunye nokusetyenziswa kwe-MAZ compressors

Izithuthi ze-MAZ zisebenzisa i-compressor yomoya ye-piston enenqanaba elinye kunye ne-cylinders enye kunye neebini.Ukusetyenziswa kweeyunithi kuxhomekeke kwimodeli ye-injini efakwe kwimoto, iimodeli ezimbini ezisisiseko zisetyenziswa kakhulu:

  • I-130-3509 yezithuthi ezine-YaMZ-236 kunye ne-YaMZ-238 yezityalo zamandla zohlengahlengiso ezahlukeneyo, i-MMZ D260 kunye nabanye, kunye nezityalo zamandla ezintsha ze-YaMZ "Euro-3" nangaphezulu (YaMZ-6562.10 kunye nabanye);
  • I-18.3509015-10 kunye nokuguqulwa kwezithuthi kunye ne-TMZ 8481.10 izityalo zamandla zokuguqulwa ezahlukeneyo.

Imodeli eyisiseko ye-130-3409 yi-compressor ye-2-cylinder, ngesiseko apho umgca weeyunithi wenziwa, iiparitha zabo eziphambili zichazwe kwitheyibhile:

Imodeli yeCompressor Imveliso, l/min Ukusetyenziswa kwamandla, kW Uhlobo lweActuator
16-3509012 210 2,17 I-V-belt drive, i-pulley 172 mm
161-3509012 210 2,0
161-3509012-20 275 2,45
540-3509015,540-3509015
B1
210 2,17
5336-3509012 210

 

Ezi yunithi zibonelela ngezi mpawu kwisantya se-shaft esibizwa ngokuba yi-2000 rpm kwaye sigcine ukuya kuthi ga kwi-frequency ephezulu ye-2500 rpm.I-Compressors 5336-3509012, eyenzelwe iinjini zanamhlanje, zisebenza ngesantya se-shaft se-2800 kunye ne-3200 rpm, ngokulandelanayo.

Iicompressors zifakwe kwi-injini, idibanisa kwiinkqubo zayo zokupholisa kunye nokuthambisa.Intloko yeyunithi ihlanjululwe ngamanzi, iisilinda zipholile emoyeni ngenxa yeempuphu eziphuhlisiwe.I-Lubrication ye-rubbing parts idibaniswe (iinxalenye ezahlukeneyo zithanjiswa phantsi koxinzelelo kunye ne-oyile spray).Ukwahlula phakathi kokuguqulwa kwee-compressors zemodeli yesiseko 130-3409 yindawo eyahlukileyo yokungena kunye nokuphuma kwemibhobho yenkqubo yokupholisa kunye ne-lubrication, kunye nokuyila kweevalve.

Iyunithi ye-18.3509015-10 - i-cylinder enye, kunye nomthamo we-373 l / min kwisantya esilinganiselwe se-shaft se-2000 rpm (ubuninzi - 2700 rpm, ubuninzi kuxinzelelo oluncitshisiweyo lwe-outlet - 3000 rpm).I-compressor ifakwe kwi-injini, iqhutywe ngamagiya omatshini wokuhambisa igesi, idibaniswe neenkqubo zokupholisa kunye ne-lubrication ye-motor.Ukupholisa kwentloko kumanzi, ukupholisa isilinda ngumoya, i-lubricant idibene.

Iqela elihlukeneyo liqukethe i-compressors 5340.3509010-20 / LK3881 (i-cylinder enye) kunye ne-536.3509010 / LP4870 (ezimbini-cylinder) - ezi yunithi zinomthamo we-270 l / min (zombini iinketho) kunye ne-drive esuka kwi-timing gears.

Icompressor ye-cylinder enye
Icompressor enezisilinda ezimbini

I-compressors yazo zonke iimodeli zinikezelwa kwiindlela ezahlukeneyo zokucwangciswa - kunye nangaphandle kweepulleys, kunye nokukhulula (kunye nomlawuli woxinzelelo lomatshini, "ijoni") kwaye ngaphandle kwayo, njl.

 

Uyilo kunye nomgaqo wokusebenza kwe-MAZ compressors

 

I-MAZ compressors yazo zonke iimodeli zinesixhobo esilula.Isiseko seyunithi yibhloko ye-cylinder, kwindawo ephezulu apho iisilinda zikhona, kwaye kwindawo engezantsi kukho i-crankshaft kunye neebheringi zayo.I-crankcase yeyunithi ivaliwe kunye nezikhuselo zangaphambili nangemuva, intloko ifakwe kwibhloko nge-gasket (i-gaskets).Kwiisilinda kukho iipiston kwiintonga zokudibanisa, ukufakwa kwezi nxalenye kuqhutyelwa ngeentambo.I-pulley okanye i-drive gear ifakwe kwinzwane ye-crankshaft, i-pulley / gear ifakwe isitshixo, kunye nokulungiswa ngokuchasene nokufuduka kwexesha elide kunye ne-nut.

Ibhloko kunye ne-crankshaft zinemijelo yeoli ehambisa ioli kwiindawo zokuxubha.Ioyile ecinezelekileyo iqukuqela kwimijelo ekwi-crankshaft ukuya kwiijenali zentonga yokudibanisa, apho ithambisa imiphezulu yojongano lweliners kunye nentonga yokudibanisa.Kwakhona, uxinzelelo oluncinci oluvela kwiijenali zentonga yokudibanisa ngokusebenzisa intonga yokudibanisa ingena kwipiston yepiston.Ukuqhubela phambili, i-oyile ikhupha kwaye iqhekezwe ngamacandelo ajikelezayo abe ngamaconsi amancinci - inkungu ye-oyile ebangelwayo ithambisa iindonga ze-cylinder kunye nezinye iindawo.

Kwintloko yebhloko kukho iivalve - ukungena, apho umoya ovela emoyeni ungena kwi-cylinder, kunye nokukhutshwa, apho umoya oxinyiweyo unikezelwa kwiiyunithi ezilandelayo zenkqubo.Iivalve zine-wafer-shaped, zigcinwe kwindawo evaliweyo ngoncedo lwemithombo edibeneyo.Phakathi kwee-valve kukho isixhobo sokukhulula, apho, xa uxinzelelo kwi-compressor outlet lukhuphuka ngokugqithiseleyo, luvula zombini iivalve, ukuvumela ukuhamba komoya okhululekile phakathi kwabo ngokusebenzisa umjelo wokukhupha.

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Uyilo lwe-compressor ye-cylinder ezimbini ze-MAZ

Umgaqo wokusebenza kwee-compressors zomoya ulula.Xa i-injini iqala, i-shaft yeyunithi iqala ukujikeleza, inika ukunyakaza okuphindaphindiweyo kweepiston ngokusebenzisa iintonga zokudibanisa.Xa i-piston ithotywa phantsi kwefuthe loxinzelelo lwe-atmospheric, i-valve yokungena ivula, kwaye umoya ovela, emva kokudlula kwisihlunu ukususa ukungcola, uzalise i-cylinder.Xa i-piston iphakanyisiwe, i-valve yokungena ivala, ngexesha elifanayo i-valve yokukhupha ivaliwe - uxinzelelo ngaphakathi kwe-cylinder luyanda.Xa uxinzelelo oluthile lufikelelwe, i-valve yokukhupha iyavula kwaye umoya ugeleza kuyo kwi-pneumatic system.Ukuba uxinzelelo kwinkqubo luphezulu kakhulu, ke isixhobo sokukhupha siza kusebenza, zombini iivalve zivulekile, kunye ne-compressor idles.

Kwiiyunithi ezimbini ze-cylinder, iisilinda zisebenza kwi-antiphase: xa i-piston enye ihla kwaye umoya ufunxelwa kwi-cylinder, i-piston yesibini ihambela phezulu kwaye iqhube umoya oxinyiweyo kwinkqubo.

 

Imiba yokugcinwa, ukulungiswa, ukhetho kunye nokutshintshwa kwe-MAZ compressors

I-compressor yomoya yiyunithi elula kwaye ethembekileyo enokusebenza iminyaka.Nangona kunjalo, ukufezekisa esi siphumo, kuyimfuneko ukwenza rhoqo ukugcinwa okumiselweyo.Ngokukodwa, ukunyanzeliswa kwebhanti yokuqhuba i-compressor ye-cylinder ezimbini kufuneka kuhlolwe imihla ngemihla (ukuphambuka kwebhanti akufuneki kudlule i-5-8 mm xa kusetyenziswe amandla angama-3 kg), kwaye, ukuba kuyimfuneko, ukulungiswa kufuneka. mazenziwe kusetyenziswa ibholithi yetensioner.

Yonke i-10-12 yeekhilomitha eziliwaka lokubaleka, kufuneka ukhangele itywina lomjelo wokubonelela ngeoyile kwisikhuselo sangasemva seyunithi.Yonke i-40-50 yeekhilomitha eziliwaka lokubaleka, intloko kufuneka ihlanjululwe, kufuneka ihlambuluke, iipiston, iivalve, iziteshi, ukubonelela kunye ne-outlet hoses, kunye nezinye iindawo.Ukuthembeka kunye nokuthembeka kwee-valve zihlolwe ngokukhawuleza, ukuba kuyimfuneko, zitshintshwe (kunye ne-lapping).Kwakhona, isixhobo sokukhulula siphantsi kokuhlolwa.Wonke umsebenzi kufuneka wenziwe ngokuhambelana nemiyalelo yokugcinwa nokulungiswa kwemoto.

Ukuba iinxalenye zomntu ngamnye we-compressor break, zinokuthi zitshintshwe, kwezinye iimeko kuyimfuneko ukutshintsha ngokupheleleyo i-compressor (i-deformations kunye nokuqhekeka kwentloko kunye nebhloko, ukunxiba ngokubanzi kweesilinda kunye nezinye izinto ezingasebenziyo).Xa ukhetha i-compressor entsha, kuyimfuneko ukuqwalasela imodeli kunye nokuguqulwa kweyunithi endala, kunye nomzekelo weyunithi yamandla.Ngokuqhelekileyo, zonke iiyunithi ezisekelwe kwi-130-3509 zitshintshisana kwaye zinokusebenza kuyo nayiphi na i-YaMZ-236, iinjini ze-238 kunye nokuguqulwa kwazo ezininzi.Nangona kunjalo, kufuneka kukhunjulwe ukuba ezinye zazo zinomthamo we-210 l / min, kwaye ezinye zinomthamo we-270 l / min, kunye ne-compressor entsha yemodeli 5336-3509012 yokuguqulwa okuhlukeneyo ngokuqhelekileyo isebenza ngesantya esiphezulu. .Ukuba i-injini isetyenziselwa ukuba ne-compressor ene-270 l / min, ke iyunithi entsha kufuneka ifane, kungenjalo inkqubo ayiyi kuba nomoya owaneleyo wokusebenza okuqhelekileyo.

I-compressors ye-cylinder eyodwa 18.3509015-10 ibonakaliswe kwinani elincinci lokuguqulwa, kwaye akuzona zonke ezinokuthi zitshintshe.Ngokomzekelo, i-compressor 18.3509015 yenzelwe iinjini ze-KAMAZ 740 kwaye ayifanelekanga kwiinjini ze-YaMZ.Ukuze ugweme iimpazamo, kuyimfuneko ukucacisa amagama apheleleyo e-compressor ngaphambi kokuthenga.

Ngokwahlukileyo, kuyafaneleka ukukhankanya i-compressors yaseJamani i-KNORR-BREMSE, eyi-analogue yale mizekelo ingentla yeeyunithi.Ngokomzekelo, i-compressors ezimbini-cylinder zingatshintshwa yiyunithi 650.3509009, kunye ne-single-cylinder compressors nge-LP-3999.Ezi compressors zineempawu ezifanayo kunye nemilinganiselo yokufakela, ngoko kulula ukuthatha indawo yasekhaya.

Ngokukhetha okufanelekileyo kunye nokufakwa, i-MAZ compressor iya kusebenza ngokuthembekileyo, iqinisekisa ukusebenza kwenkqubo ye-pneumatic yesithuthi kuyo nayiphi na imeko yokusebenza.


Ixesha lokuposa: Aug-05-2023